5052 aluminum alloy (ASTM B209, AMS 4015) is a non-heat-treatable Al-Mg alloy optimized for exceptional corrosion resistance and good formability. The forged plate variant offers enhanced mechanical properties through controlled deformation processing:

Alloy Chemistry:

Magnesium (Mg): 2.2-2.8% (solid solution strengthening)

Chromium (Cr): 0.15-0.35% (corrosion resistance enhancer)

Iron (Fe): ≤0.40% max

Silicon (Si): ≤0.25% max

Base Material:

Aluminum (Al): ≥96.5% (balance)

Controlled Impurities:

Copper (Cu): ≤0.10% max

Zinc (Zn): ≤0.10% max

Manganese (Mn): ≤0.10% max

Specialized Forging Process:

Cast Ingot Production: 650-690°C melt temperature

Homogenization: 540-560°C for 10-18 hours

Preheating: 400-450°C for 1.5-2.5 hours

Open Die Forging:

Initial Deformation: 425-450°C

Final Passes: 350-400°C

Deformation Ratio: 3:1 to 5:1

Controlled Cooling: 30-50°C/hour to ambient

Stress Relief: 290-315°C for 1-2 hours

Precision Machining: Custom tolerances

Produced under ISO 9001:2015 quality system with full material traceability.

 

 

 

Property	Minimum	Typical	Test Standard	Advantage Over Rolled Plate
Ultimate Tensile Strength	215 MPa	230-260 MPa	ASTM B557	10-15% higher strength
Yield Strength (Rp0.2)	170 MPa	180-210 MPa	ASTM B557	Improved through-thickness properties
Elongation (50mm gauge)	12%	16-20%	ASTM B557	Better isotropic ductility
Shear Strength	140 MPa	150-170 MPa	ASTM B769	Enhanced edge properties
Fatigue Strength (10⁷)	130 MPa	140-150 MPa	ASTM E466	15-20% superior fatigue resistance
Hardness (Brinell)	60 HB	68-75 HB	ASTM E10	Uniform hardness profile
Impact Energy (Charpy)	22 J	25-30 J	ASTM E23	Improved toughness
Modulus of Elasticity	70.3 GPa	71-72 GPa	ASTM E111	Consistent elastic response
Compressive Yield	180 MPa	190-215 MPa	ASTM E9	Better bearing capacity

 

Precision Forging Parameters:

Forging Ratio (Total Reduction):

Minimum: 3:1

Optimal: 4.5:1

Maximum: 6:1

Forging Direction Control:

Multi-directional deformation

Minimum 15% reduction in secondary direction

Temperature Profile:

Starting: 425-450°C

Final: 350-380°C

Cooling Rate: Controlled air cool

Microstructural Characteristics:

Grain Size: ASTM 6-8 (20-45μm)

Grain Structure: Equiaxed with minimal elongation

Intermetallic Phases:

Al₃Fe dispersoids

Al₈Mg₅ particles (controlled size)

Dislocation Density: 5-7×10¹⁰/cm²

Recrystallization Fraction: 90-100%

Texture: Randomized crystallographic orientation

Grain Boundary Engineering: Enhanced high-angle boundaries

 

 

 

Parameter	Standard Range	Premium Tolerance	Commercial Tolerance
Thickness	10-200 mm	±0.5 mm	±1.0 mm
Width	600-2500 mm	±3 mm	±5 mm
Length	1000-4000 mm	±5 mm	±10 mm
Flatness	N/A	0.2% of diagonal	0.5% of diagonal
Surface Roughness	N/A	3.2 μm Ra max	6.4 μm Ra max
Corner Radius	2-5 mm	±1 mm	±2 mm
Edge Straightness	N/A	0.5 mm/m	1.0 mm/m

Special Capabilities:

Tapered Thickness: Up to 4:1 ratio

Contoured Surfaces: 3D profiling available

Near-Net Shape Options: Reduced machining allowance

Integral Features: Bosses, pads, and ribs possible

Weight Formula: Thickness(mm) × Width(m) × Length(m) × 2.68 = Weight(kg)

 

 

 

Environment	Performance	Corrosion Rate	Protection Method
Marine Atmosphere	Excellent	<0.05 mm/yr	Anodizing (Type II)
Fresh Water	Excellent	Negligible	None required
Salt Spray (ASTM B117)	Very Good	1000+ hours	Chemical conversion
Industrial Exposure	Excellent	<0.1 mm/yr	Clear coat sealing
Stress Corrosion	Excellent	Immune at yield	None required
Galvanic Compatibility	Good	Isolation needed	Insulating washers
Crevice Corrosion	Good	Low tendency	Design optimization

 

Surface Enhancement Options:

Anodizing:

Type II (Sulfuric): 10-25μm

Type III (Hard): 25-75μm

Boric-Sulfuric: 5-15μm

Chemical Conversion:

Chromate (MIL-DTL-5541)

Trivalent chromium

Titanium-zirconium systems

Mechanical Treatments:

Shot peening (8-12 Almen)

Brush finishing

Bead blasting

 

 

 

Operation	Tool Material	Recommended Parameters	Surface Quality
Milling	HSS-Co, Carbide	Vc=350-450 m/min, fz=0.2 mm	Ra 0.8-2.5 μm
Drilling	Carbide drills	Vc=80-120 m/min, fn=0.2 mm/rev	H8 tolerance
Turning	PCD inserts	Vc=500-800 m/min	Ra 0.4-1.6 μm
Tapping	HSS-E taps	Vc=15-25 m/min	Good thread profile
Sawing	Carbide-tipped	60-80 m/min, 2-4 teeth engaged	Clean edge
Waterjet Cutting	Garnet abrasive	3800 bar, 0.4-0.8 kg/min	±0.1 mm tolerance

 

Forming Characteristics:

Bend Radius (Minimum): 1.0t (t=thickness)

Elongation Capacity: 15-20% uniform strain

Springback Factor: 0.93-0.96

Cold Working Limit: 15-18% strain hardening

Hot Forming: 260-370°C recommended

Post-Form Treatment: None required

 

 

 

Recommended Welding Processes:

Gas Tungsten Arc Welding (GTAW):

Filler: ER5356 or ER5183

Shielding: 100% Argon

Pre-weld Cleaning: Essential

Gas Metal Arc Welding (GMAW):

Filler: ER5356

Shielding: Argon + 30% Helium

Mode: Pulse spray transfer

Friction Stir Welding (FSW):

Tool RPM: 800-1200

Feed Rate: 200-400 mm/min

Tool Material: H13 steel

Mechanical Joining Methods:

Self-Piercing Rivets: Excellent compatibility

Flow-Drill Screwing: Good for thin sections

Adhesive Bonding: Excellent with epoxy systems

Clinching: Good formability allows successful joints

Post-Weld Treatment:

Stress Relief: 175-200°C for 1 hour

PWHT: Not required (non-heat treatable)

Dressing: Recommended for fatigue applications

Inspection: Dye penetrant for critical joints

 

 

 

Property	Value	Application Significance
Density	2.68 g/cm³	Lightweight structural design
Melting Range	605-650°C	Process temperature limitation
Thermal Conductivity	138 W/m·K	Heat sink applications
Electrical Conductivity	35% IACS	Electrical enclosures
Specific Heat	880 J/kg·K	Thermal management design
CTE (20-100°C)	23.8 ×10⁻⁶/K	Expansion joint calculation
Modulus of Elasticity	70.3 GPa	Deflection analysis
Poisson’s Ratio	0.33	FEA simulation parameter
Damping Capacity	0.002-0.003	Vibration control applications

 

Testing Protocol:

Chemical Analysis: Optical emission spectroscopy

Mechanical Testing:

Full tensile test suite (L, LT, ST directions)

Hardness mapping across section

Microstructure Evaluation:

Grain size determination

Inclusion rating

Intermetallic phase analysis

Non-Destructive Testing:

Ultrasonic per ASTM B594

Dye penetrant for surface defects

X-ray for critical applications

Dimensional Inspection:

CMM verification of critical dimensions

3D laser scanning for complex geometries

Surface profile measurement

Available Certifications:

ISO 9001:2015 Quality Management

AS9100D Aerospace Standard

NORSOK M-650 for Marine Applications

NACE MR0175/ISO 15156 Compliance

PED 2014/68/EU for Pressure Equipment

Lloyd’s Register Material Certification

DNV-GL Material Approval

Material Test Certificate EN 10204 3.1/3.2

 

 

 

Primary Applications:

Marine components and fittings

Chemical processing equipment

Transportation structures

Food processing equipment

Architectural components

Pressure vessel nozzles and flanges

Semiconductor manufacturing equipment

Military hardware components

Valve bodies and pump housings

Railway vehicle structures

Material Handling Guidelines:

Lifting & Transport:

Use wide nylon slings

Avoid chain contact with surface

Support large plates fully

Prevent moisture accumulation

Storage Requirements:

Store in dry environment (<65% RH)

Avoid contact with steel materials

Use neutral pH packing materials

Store vertically when possible

Surface Protection:

Protective film application

Interleaving with pH-neutral paper

VCI (volatile corrosion inhibitors)

Edge protectors during transport

Machining Preparation:

Acclimatize to shop temperature

Clean with non-alkaline detergents

Use dedicated aluminum tooling

Apply cutting fluid specifically for aluminum

 

 

 

Mechanical Property Advantages:

Improved through-thickness properties

Reduced directional variation (anisotropy)

Enhanced fatigue performance (15-20%)

Superior machinability and tool life

Better dimensional stability in service

Microstructural Benefits:

Refined grain structure

Reduced porosity (<0.5%)

Controlled intermetallic distribution

Minimized segregation effects

Favorable crystallographic textures

Performance Differentiators:

Higher damage tolerance

Improved stress corrosion resistance

Enhanced dynamic load capacity

Better high-temperature property retention

Superior resistance to cyclic deformation

 

 

 

Material Production Metrics:

Embodied Energy: 165-180 MJ/kg

Carbon Footprint: 9.5-11 kg CO₂e/kg

Recycled Content: Up to 75% available

Water Usage: 11-15 m³/metric ton

Recyclability: 100% with no degradation

RoHS Compliance: Full compliance certified

REACH Status: No SVHC substances

Life Cycle Considerations:

Service Life: 25-40+ years in marine environments

Maintenance: Minimal requirements

End-of-Life: High scrap value and recycling efficiency

Energy Recovery: 95% energy saving vs. primary production

Disposal Impact: Non-toxic, non-hazardous classification